It also makes Maruti Suzuki’s Hansalpur facility India’s largest passenger vehicle manufacturing facility at a single location.
The new plant will initially produce the Company’s flagship Battery Electric Vehicle (BEV), the e VITARA.
With Hansalpur Plant D, Maruti Suzuki’s total manufacturing capacity stands at 2.9 million units per annum. The cumulative investment at the Hansalpur facility stands at Rs 25,288.7 crore. This includes estimated investment of Rs 3,900 crore for Plant D.
Hansalpur facility produces FRONX, Baleno, Swift and e VITARA. The facility has emerged as a major export hub for the Company, accounting for nearly 47 per cent of its overall overseas shipments in FY 2025-26.
“Gujarat has emerged as a manufacturing and export hub for Maruti Suzuki, backed by strong infrastructure and a progressive industrial ecosystem. The start of commercial production at the fourth plant of our Hansalpur facility augments its annual production capacity to one million vehicles, making it India’s largest passenger vehicle manufacturing facility at a single location,” Hisashi Takeuchi, Managing Director & CEO, Maruti Suzuki India said in a statement.
The new line will further strengthen our ability to meet the growing demand from customers in India and overseas while advancing our ‘Make in India, Make for the World’ vision and expanding our global footprint, he added.
“Together, the Hansalpur and the upcoming Sanand facility in Gujarat will play a pivotal role in achieving our long-term ambition of producing 4 million units annually in India. These projects reflect our commitment to strengthening India’s manufacturing competitiveness, creating employment, boosting exports and contributing towards Viksit Bharat,” Takeuchi said.
The company’s other facilities include Manesar 0.9 million units, Gurugram 0.5 million units and Kharkhoda 0.5 million units.